How a Factory Turned Blind Spots into Smart Zones
One close call changed everything.
In a busy warehouse, a forklift and a pedestrian nearly collided at a blind corner. No one was hurt—but the message was clear:
Time to get smarter.
This Southeast Asian facility chose Linpowave’s 77 GHz mmWave radar to bring clarity to hidden danger zones.
The Challenge: Everyday Hazards on the Floor
Thousands of forklift movements crossed narrow aisles daily, under dim lighting, dust, and fog. Vision-based systems had limitations. Wearables were impractical. The facility needed always-on detection without reliance on lighting or cooperation from workers.
The Solution: Linpowave Radar in Action
Linpowave installed compact 77 GHz radar modules at critical intersections. The radar delivered:
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Real-time tracking of both forklifts and pedestrians
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Object classification based on size and speed
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Reliable performance in dust, low light, and fog
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Seamless integration with existing PLC and SCADA systems
Explore our radar lineup:https://linpowave.com/products
The Results: Faster, Safer, Smarter
After deployment:
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Zero collisions occurred in monitored zones
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Near-misses dropped by 95 percent
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Workers received over two seconds of advance warning
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The radar system continued operating without interruption, even in challenging environments
As the plant safety lead commented:
“Radar doesn’t blink—it just works.”
Why Linpowave Radar Outperforms Vision Systems
| Feature | Camera Systems | Linpowave Radar |
|---|---|---|
| Performance in dust/fog | Often fails | Consistent operation |
| Works in darkness | Requires lighting | Operates 24/7 |
| Response time | Variable | Less than 50 ms |
| Maintenance | Requires cleaning | Minimal maintenance |
| Integration | Complex cabling | Plug-and-play setup |
FAQ: Common Questions from the Community
Q1: Can Linpowave radar handle low-speed collision avoidance below 5 mph?
Yes. The system is specifically designed for high-precision detection of slow-moving objects in industrial environments.
Q2: How wide is the radar’s field of view?
Radar modules offer up to 120 degrees of horizontal coverage, ideal for blind corners and high-traffic intersections.
Q3: Can radar systems trigger automated alerts?
Yes. Linpowave radar supports multi-level alert triggers through I/O ports, including lights, buzzers, or system pauses.
Q4: Is radar reliable in fog, dust, and low light?
Absolutely. Radar detection is unaffected by environmental conditions that commonly interfere with cameras.
Q5: What is the radar’s response time?
Linpowave systems typically respond in less than 50 milliseconds, supporting fast-paced industrial operations.
Q6: Does the radar require regular cleaning?
No. Radar sensors are unaffected by surface dust and require minimal maintenance after installation.
Q7: Can a single unit detect both forklifts and pedestrians?
Yes. The radar classifies objects based on movement pattern and size, and tracks multiple targets simultaneously.
Q8: Is it hard to integrate with existing systems?
No. Linpowave radar integrates directly with standard industrial systems via Ethernet, serial, or digital I/O.
Scaling Up: From Test to Full-Facility Rollout
After initial success in one zone, the system expanded to over 12 radar units across the warehouse. The facility added:
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Custom alerts for lights, buzzers, and vehicle slowdowns
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Radar data input to on-site PLCs
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Fully local infrastructure with no cloud dependency
Ready to Improve Workplace Safety?
Linpowave radar brings consistent, real-time spatial awareness to high-traffic environments. Whether it’s forklifts, AGVs, or workers, it sees what cameras miss.
View product details:https://linpowave.com/products
Contact us for a custom demo:https://linpowave.com/contact
Final Thought
You can’t fix what you can’t see. Linpowave radar sees through fog, darkness, and dust—so you don’t have to.